induction heating service,induction heater,induction heating equipment and induction heating system are supplied by DaWei Induction Heating Machine Co.,Ltd
Induction heating is a form of non-contact heating for conductive materials, when alternating current flows in the induced coil, varying electromagnetic field is set up around the coil, circulating current(induced, current, eddy current) is generated in the workpiece(conductive material), heat is produced as the eddy current flows against the resitivity of the material.
Induction heating is a rapid ,clean, non-polluting heating form which can be used to heat metals or change the conductive material’s properties. The coil itself does not get hot and the heating effect is under controlled. The solid state transistor technology has made induction heating much easier,cost-effective heating for applications including soldering and induction brazing ,induction heat treating, induction melting,induction forging etc.<
What is required for Induction Heating ?
In theory only 3 things are essential to implement Induction Heating:
A source of High Frequency electrical power,
A induction coil to generate the alternating magnetic field, An electrically conductive workpiece to be heated,
Having said this, practical induction heating machines/induction heater are usually a little more complex. For example, an impedance matching network is often required between the High Frequency source and the induction coil in order to ensure good power transfer. Water cooling systems are also common in high power induction heaters to remove waste heat from the induction coil, its matching network and the power electronics. Finally some control electronics is usually employed to control the intensity of the induction heating action, and time the induction heating cycle to ensure consistent results. The control electronics also protects the system from being damaged by a number of adverse operating conditions. However, the basic principle of operation of any induction heater remains the same as described earlier.
How does Induction Heating work ?
A source of high frequency electricity is used to drive a large alternating current through a induction coil. This induction heating coil is known as the work coil. See the picture opposite.
The passage of current through this induction heating coil generates a very intense and rapidly changing magnetic field in the space within the work coil. The workpiece to be heated is placed within this intense alternating magnetic field.
Depending on the nature of the workpiece material, a number of things happen...
The alternating magnetic field induces a current flow in the conductive workpiece. The arrangement of the work coil and the workpiece can be thought of as an electrical transformer. The work coil is like the primary where electrical energy is fed in, and the workpiece is like a single turn secondary that is short-circuited. This causes tremendous currents to flow through the workpiece. These are known as eddy currents.
In addition to this, the high frequency used in Induction Heating applications gives rise to a phenomenon called skin effect. This skin effect forces the alternating current to flow in a thin layer towards the surface of the workpiece. The skin effect increases the effective resistance of the metal to the passage of the large current. Therefore it greatly increases the induction heating effect of the induction heater caused by the current induced in the workpiece.